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Cotton Ginning

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PEMAC Offers an Original Design Slow Speed Saw Gin Machine having 90 Saws& 120 Saws depending up on the capacity required. The Saw Gin Machine has in built on the top Pre-cleaner/Opening having Six Spike drums For better Cleaning of Seed Cotton below feeding to machine. Also, it will have feeder with variable frequency drive control feed rate In the machine depending up on the moisture contained in the soot Cotton.

SAW Ginning Equipment’s

1] SEED COTTON SUCTION SYSTEM:

Seed cotton suction system installed Outside Plant room collection from platforms & feeding to the plant Room.

SEED COTTON SUCTION SYSTEM

2] AIR SEPARATOR:

Air separator is equipped with vacuum wheel with revolving perforated sawn & connected to the suction fan.

AIR SEPARATOR

3] OPENER WITH SAWGIN:

PEMAC Sawing’s equipped with 90 & 120 Saws of 12’’ Día & ribs fitted with carbide tip at Ginning point for longer life. Seed Cotton After cleaning in opener passes through Saw Cylinder separating white lint 7 cottonseed.

OPENER WITH SAWGIN

4] CONDENSER:

Condenser having maximum, exposed drum area In Gases Dust removal & minimize pressure lass. It exposes lint to 90% of the condenser sawn.

CONDENSER

5] COTTON PRE-CLEANER:

Cotton pre-cleaner mainly used for removing the leaf, Trash, Sand dust, Sticks & green bolls from the seed Cotton & improving the quality of lint. Seed Cotton flows feely and gently through the machines Becoming embedded in the good quality lint.

COTTON PRE-CLEANER:

Seed Cleaning

Types of seed cleaner: It is Process of Cleaning or Separation of seed from any  Foreign particles.

1] Four tray seed Cleaner:

The four tray seed Cleaner, the main Peart of seed Cleaning equipment, is steady steel fabrication Machine having four grey reciprocating motion through Eccentric Shaft assembly unit. All steel feeder with volume Control feeding by worm gear motor connected to variable Frequency drive control panel for feed regulate.

Four tray seed Cleaner

2]Rotary and & Ball Reel Machine:

This cotton seed pre-cleaning machine separates unpinned Cotton bolls. Long Jute Twigs (subtly) & plastic Threads, Big Leaves/impurities & also separates fine sand for Improving seed cleaning working This new concept is simple & efficient working for Separating bolls/impurities & fine sand this improves Seed Cleaning efficiency & minimize choking of trays.

Rotary and & Ball Reel Machine

3]399 New Seed Cleaner with five Basket Scalper:

After years of research and expedience and scientific Trial this totally new concept of seed cleaner is introduced with two tray having skimmer, scalper and beater at the top, A very important aspect and missing link in cotton seed Pre-cleaning, which removes unpinned cotton and also the Plastic treads, sand and light impurities.

399 New Seed Cleaner with five Basket Scalper

4]Air Density Separator:

Simple to install and operate, counterflow air design allows Complete separation of various product densities. Single Constant CFM requirement variable speed roll feeder Allows constant uniform feed rate.

Air Density Separator

5]398 New Seed Cleaner with Air Cascade:

398 New Seed Cleaner with Air Cascade

De-Hulling

The latest sunflower/cotton seed twin roll is best known for reliability & performance. Twin roll hulling has proven to the highest capacity and most efficient way to hull bulk All seeds which include sunflower seed, cotton Seed, soybean, peanuts etc.

PEMAC has significantly improved on this technology by Offering the most advanced huller in the market today. The sunflower seed hulling decorticating process starts with an adjustable feed damper and variable speed Control, an accurate and reliable feed rate can be Maintained. The heart of the hulling process is the twin, rugged 18’’di Rolls equipped with removal huller knives these Twin rolls are driven at a ratio to enhance the cutting Process thus minimizing the amount of uncut and recycle Seed. This ratio combined with a spiral lead on the Cutting edges allows the highest percentage of open “hulled’’ Seed available to the separation room.

De-Hulling

Grain Receipt, Cleaning & Storage Section
GRAIN RECEIPT, CLEANING & STORAGE SECTION-Model_page-0001

PEMAC provides the wide range of grain receipt, cleaning & storage section. The grain received from farms are unloaded in seed godown. These seeds are carried to seed cleaner with the help of redler conveyor & bucket elevators. Seed cleaner helps to remove the foreign or unwanted material thus allowing only cleaned seeds to pass to the storage section. These cleaned seeds are stored in galvanized SILO & then carried to next section as per requirement.

Grain Receipt, Cleaning & Storage Section
Grain Receipt, Cleaning & Storage Section

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