Cattle / Poultry / Floating Fish Feed Plants
PEMAC’s fully automatic & dust free cattle & poultry feed Plants are highly specialized in global market.
Raw Material intake
All the ingredients packed in bags for feed production would be received in plant by road. Their materials will be store in store godown. According to requirement these materials will be dumped manually in dumping hopper and conveyor system.
Pre-cleaning is a process of removing unwanted material, from our ingredients. As we received the material, there will be possibility of having unwanted material such as iron pieces, jutes threads, oversize pieces which can jam our silos/system. So for cleaning we use a pre-cleaning machine. Then these pre-cleaned materials are transferred to silos through mechanical conveyors and elevators.
Batching is process of combining each and every material in a proportioning ratio called feed formula it is very important process of every feed plant. A better and accurate ration of material will give is a better quality and a fully nutrients feed. This batching process may be a computerized controlled or may have manual control room to cut the cost of the plant.
Grinding is a process of breaking solid ingredients to a required size. Finer the material higher will be the surface area exposure to heat and moisture to accomplish the gelatinization in conditioning. A fine grinding material can transfer his maximum energy to the animal as compare to a course grinded material. It is a very energy consuming process.
As the name implies mixing is a process of combining/blending of micro ingredients. A proper mixing can be defined with a unit called co-efficient of variation. Of variation higher will be the quality of mixing. Our well-designed mixer machine should have a provision to mix liquid to it as we need oil or molasses addition to the feed.
Conditioning is a checking process. We decide whether our material is ready to pellet or not. When the material will be ready only then it will be allowed to transfer to the pellet mill. Conditioning is a process of adding heat & moisture in the mixed feed to achieve gelatinization and making the product more pliable for pelleting. Heating is done to roast the mixed feed which will increase to easy pelleting of feed. A good conditioning should have a desired retention time.