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Degumming / Neutralization

PEMAC Projects Pvt. Ltd. is a leading manufacturer and supplier of advanced Continuous Degumming & Neutralization Plants for edible oil refinery industries. Our continuous refining systems are designed to efficiently remove phospholipids, Free Fatty Acids (FFA), gums, soap traces, pigments, and impurities from crude edible oils while ensuring maximum oil recovery and minimum refining losses.

With advanced PLC-SCADA automation, energy-efficient technology, and precision process control, PEMAC delivers reliable and high-performance edible oil refining solutions for modern oil processing plants. Our Continuous Degumming & Neutralization Systems are suitable for soybean oil, sunflower oil, rice bran oil, canola oil, mustard oil, cottonseed oil, groundnut oil, and specialty vegetable oils.

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What is Continuous Degumming?

Continuous Degumming is the first stage of the edible oil refining process where hydratable phospholipids, gums, trace metals, and impurities are removed from crude oil. This process improves oil stability, enhances bleaching efficiency, and prepares the oil for further refining stages.

PEMAC Continuous Degumming Systems are designed for:

• Water Degumming

• Acid Degumming

• Special Degumming

• Enzymatic Degumming

Our advanced degumming technology ensures efficient phospholipid removal with reduced oil loss and improved refining performance.

Benefits of Continuous Degumming

• Reduced phosphorus content

• Improved oil quality

• Better bleaching efficiency

• Lower refining losses

• Enhanced oil stability

• Continuous and energy-efficient operation

Neutralizing

Crude oil obtained from expellers or Solvent Extraction Plants often contains unwanted impurities such as mucilage, gums, and unfiltered proteinases from the seed. Through our neutralizing stage, we effectively remove these impurities, ensuring a clean and pristine oil base. Our process includes water degumming, acid degumming, and enzymatic degumming for optimal results.
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Bleaching

To further enhance the quality of the oil, our bleaching stage targets any remaining color pigments and contaminants. This crucial step results in a clearer, more refined oil ready for subsequent processing and improved oil color.
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Dewaxing

In this stage, we address the issue of waxes present in the crude oil, which can impact the oil's texture and consistency. Our dewaxing process ensures the removal of these waxes, resulting in a smoother, more desirable end product.
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Deodorizing

Finally, our deodorizing stage focuses on eliminating any remaining odors and undesirable flavors from the oil. Through advanced techniques, we refine the oil to achieve optimal taste neutrality and aroma, making it suitable for a wide range of applications, including high-quality edible oil.
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What is Continuous Neutralization?

Continuous Neutralization is the process of removing Free Fatty Acids (FFA) and non-hydratable phospholipids from crude edible oil through controlled caustic treatment. During the process, FFAs react with caustic soda to form soapstock, which is separated using high-speed centrifugal separators.

The neutralized oil is further washed to remove residual soap particles and impurities before passing through a vacuum dryer to eliminate moisture. The refined oil is then transferred to the bleaching process for further processing.

PEMAC Continuous Neutralization Systems ensure:

• Lower residual FFA

• Improved oil color

• Reduced refining losses

• Better downstream bleaching performance

• Consistent refined oil quality

• Higher oil recovery

Key Features of PEMAC Continuous Degumming & Neutralization Plant

• Fully Automatic Continuous Operation

• PLC-SCADA Based Process Automation

• Low Oil Loss Design

• High Separation Efficiency

• Energy-Efficient Heat Recovery System

• Reduced Chemical Consumption

• Compact & Hygienic Plant Layout

• Easy Operation & Maintenance

• Customized Plant Capacity

• Stable and Reliable Plant Performance

Applications

Our Continuous Degumming & Neutralization Plants are widely used in:

• Soybean Oil Refinery Plant

• Sunflower Oil Refinery Plant

• Rice Bran Oil Refinery Plant

• Cottonseed Oil Refinery Plant

• Canola Oil Refinery Plant

• Mustard Oil Refinery Plant

• Groundnut Oil Refinery Plant

• Specialty Vegetable Oil Refinery Plants

Benefits of Continuous Oil Refining Technology

PEMAC’s continuous edible oil refining technology offers several operational and commercial advantages:

• Maximum oil recovery

• Lower utility consumption

• Reduced manpower requirement

• Continuous production process

• Superior refined oil quality

• Reduced maintenance cost

• Improved plant productivity

• Energy-efficient refining operation

• Lower processing time

Why Choose PEMAC Projects Pvt. Ltd.?

Advanced Engineering Solutions

PEMAC provides complete in-house engineering and manufacturing support for edible oil refinery plants and oil processing systems.

Turnkey EPC Oil Refinery Solutions

From design and engineering to installation and commissioning, we deliver complete turnkey edible oil refinery projects.

Global Presence

We serve clients across India, Asia, Africa, and the Middle East with advanced edible oil refining technologies.

Customized Refinery Solutions

Our systems are designed according to client production capacity, oil type, and process requirements.

Reliable Refining Performance

PEMAC plants are engineered for high efficiency, reduced utility consumption, and long-term operational reliability.

Request Project Quotation

If you have any queries or need more information about Edible oil refinery plants, solvent extraction plants or oil expeller plants feel free to contact us.